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Root Cause Analysis: Find, Fix, and Prevent Problems

Discover how root cause analysis helps you uncover the real reason behind problems, implement lasting fixes, and prevent repeat issues. Learn steps, tools, and real-world tips to make RCA work in any industry.

Key Takeaways

  • Root Cause Analysis identifies the root cause of problems and fixes them permanently.
  • RCA works best with a structured approach, clear documentation, and the right people involved.
  • Tools like 5 Whys and Fishbone diagrams help visualize causes.

 

What Is Root Cause Analysis?

Root Cause Analysis (RCA) is a systematic problem-solving method for finding the underlying reason a problem happened - and making sure it doesn't happen again.

Instead of just treating symptoms, RCA digs deeper to identify what really caused the issue. Once you know the root cause, you can design a corrective action that's permanent, not temporary.

Imagine you're leading a support team, and you experience an ongoing ticket spike every Monday morning. The immediate fix is "add more staff on Mondays." But the RCA tells you a different story: a weekend batch job kept failing, triggering hundreds of tickets. Fixing that one job would eliminate the spike altogether.

RCA is widely used in Lean management and can include tools like:

  • 5 Whys
  • Failure Mode and Effects Analysis (FMEA)
  • Change Analysis
  • Risk Tree Analysis

In short, RCA is about fixing the right problem - not just the most obvious one.

What Is the Purpose of Root Cause Analysis?

The goal is simple:

Uncover the root cause

Design a permanent solution

Prevent recurrence

When applied consistently, RCA supports continuous improvement by turning "lessons learned" into everyday practice. It's used for:

  • Incident and accident analysis
  • Process improvement
  • Quality control
  • Risk reduction

What Are the Benefits of Root Cause Analysis?

RCA helps organizations:

  • Describe problems clearly
  • Pinpoint the true cause
  • Build preventive measures
  • Reduce recurring issues
  • Find process improvement opportunities

The real payoff? Higher quality, fewer surprises, and less firefighting.

What Are the Challenges of Root Cause Analysis?

RCA's biggest strength - its systematic approach - can also be a weakness without good data.

Not enough data → incomplete analysis

Too much data → long timelines and analysis paralysis

Multiple causes → complex cause mapping

The key is balancing thoroughness with speed, and building a timeline of events to separate everyday variations from critical issues.

What Are the Different Approaches to RCA?

Different industries use different RCA techniques. Here's a quick comparison:

Technique Purpose Best For Notes
Causal Factor Analysis Map cause-effect relationships Statistics, experimental design Requires testing & elimination of alternatives
Change Analysis Compare normal vs. changed state Process deviations Needs detailed before/after data
Barrier Analysis Identify behavioral drivers Safety, HR, training Helps design effective behavioral change
Risk Tree Analysis Map possible outcomes from a trigger High-risk industries (nuclear, chemical) Strong for prevention before issues occur
Kepner-Tregoe Structured decision-making Cross-functional problem solving Breaks issues into who, when, how

 

What Are the 5 Steps of Root Cause Analysis?

While variations exist, a solid RCA follows these steps:

  1. Define the problem in clear, specific terms.
  2. Create a timeline of events before and after the problem occurred.
  3. Distinguish root causes from contributing factors - not all causes are equal.
  4. Visualize relationships with a cause-and-effect diagram.
  5. Implement and track solutions to confirm the issue is resolved.

How to Conduct an Effective RCA and Who Should Be Involved?

An effective RCA is a team sport.

  • Frontline employees bring operational insight.
  • Managers ensure resources and authority.
  • Subject matter experts validate findings.

Start with a kick-off meeting, use facilitation tools (5 Whys, Fishbone, Pareto chart), and document decisions along the way.

How to Document and Present an RCA?

A good RCA report should include:

  • Problem statement
  • Timeline
  • Cause-and-effect diagram
  • Agreed root cause(s)
  • Corrective actions
  • Assigned owners
  • Follow-up plan

Keep it concise but clear - your audience should understand the findings without sitting through a 3-hour meeting.

What Are the 5 P's of Root Cause Analysis?

Some organizations frame RCA around the 5 P's checklist:

  • Problem: What happened?
  • People: Who was involved?
  • Processes: What systems or workflows were in play?
  • Procedures: Were documented guidelines followed?
  • Policies: Are rules or standards missing or unclear?

This helps ensure no angle is overlooked.

How Is RCA Used Across Industries?

In every field, RCA is the shift from "patching" to permanently solving.

1. Health and Safety

Root cause analysis is applied in healthcare to examine events to determine the root causes of problems that led to undesired outcomes, such as harm to patients or medication side effects. The analysis is utilized to improve patients' safety and take corrective measures to prevent future occurrences of such events.

2. IT and Telecommunications

The application of root cause analysis techniques in IT and telecommunications helps to detect the root causes of newly surfaced problematic services or deal with recurring problems. The analysis is widely used in processes such as incident management, security management, etc.

3. Manufacturing

RCA is used in manufacturing processes to identify the root causes of engineering or maintenance failure. Root cause analysis methods allow the control of quality in the production of chemicals in the industrial process control discipline.

4. Project Management

Root cause analysis in project management allows for keeping strategic goals on track and preventing repeat issues.

Tools and Templates for RCA

Popular tools:

Pro Tip: Software like Businessmap not only gives you templates, it ties RCA outcomes directly to your workflow - making fixes trackable in real time.

Real-World Example: Algar Telecom

Algar Telecom modernized its Integration department by applying RCA principles within Businessmap. Through regular Agile reviews and retrospectives, they identified 12 key root causes in one month, including procedural gaps and inefficient handoffs. Using Businessmap's digital Kanban boards, they visualized workflows, spotted blockers instantly, and shared live dashboards with customers.

Within the first few months:

  • 12 root causes identified and addressed
  • 20% of procedural obstacles resolved at an emergency level, accelerating delivery
  • Project managers saved hours of reporting time, redirecting that energy into customer collaboration
  • Customers gained real-time visibility into project status, leading to faster feedback and higher satisfaction

Algar Telecom's story shows how RCA principles, paired with the right digital platform, can turn vague frustrations into actionable fixes - and fixes into measurable business results.

»» Read the full Algar Telecom case study

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Step 1

How to Perform Root Cause Analysis

Best practice for a practical root cause analysis requires performing the...

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Step 2

Root Cause Analysis Tools

RCA tools help you stop solving the same issue twice. This guide covers top...

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Step 3

What Is a Pareto Chart?

How to use a Pareto chart and focus on the "vital few" causes for maximum...

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Step 4

What Is a Scatter Diagram?

Scatter diagram is a graphical representation of a set of data in which the...

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Step 5

What Is a Fishbone Diagram?

Fishbone diagram is a causal diagram that visually represents the different...